Tobacco Manufacturing and Packaging Machines

Tobacco

Coesia companies are leading suppliers of complete high-speed lines and a wide range of solutions for the Tobacco industry, starting from primary equipment to secondary packaging and EOL, for Conventional, Other Tobacco-based and Next Generation Products.
Providing added value to its customers is an important commitment for G.D that can count on a strong synergy with the companies of the Group - Comas, Sasib, Molins and Cerulean - to create a fully comprehensive support for its customers in improving its products portfolio.

Segments

Cigarettes

Heat-not-burn

Modern Oral

Other Hemp

Cigars & Cigarillos

Hybrid

Filters

Hemp Pouches

Molasses

Smokable

Cut Hemp

Make Your Own

Liquid

Snus

Tobacco Cut Rag

Tobacco Strips & Stems

Assembly & combining

We offer different and compact solutions for vape and heat-not-burn products, configured according to product design. Drawing on our team's experience in multi-segmented products, we have developed flexible, highly technological, and versatile platforms fully dedicated to heat-not-burn production. The line features segment combination by drums and wrapping by rolling.
Our assembly solutions are configured for high precision handling and sealing of small components.
Our machines are designed with the capability of combining several materials providing high accuracy and efficiency, offering low-waste solutions to produce high-quality products.

Assembly & Combining Technologies

Cartridge Assembly

Combining

Flow Automation

We provide a range of solutions designed to automate customers' manufacturing facility. Our experts identified optimal methods to improve the efficiency of material and product flow during production. We provide tray fillers, unloaders, and buffers that are easy to run and come with variable capacity to automate labor-intensive processes, connecting the entire product flow and enabling to enhance productivity.

Flow Automation Technologies

Aluminum Conveyor Systems

Bale Handling & Undressing

Buffering & Line Balancing Solutions

Conveyor Systems

Denesting

Elevating Solutions

Feeding

Stainless Steel Conveyor Systems

Tobacco Tray Handling

Cartoning & EOL

We provide solutions to support our customers’ business growth, offering high performance and increased flexibility in product format and changeover. We have expertise in cartoning for a diverse range of products, with customized conversion kits, transitioning from horizontal to vertical models. We offer high-tech solutions to automate the operational requirements at the end-of-line.

Cartoning & EOL Technologies

Cartoning & Box Filling

Case Packing

Packing Solutions

Cutting

We supply the most advanced cutting solutions for primary departments. Our dual-purpose machines are compatible to cut both Lamina, Stems or other botanicals by simple selection of the required parameters through a user-friendly HMI.
Adopting our technology, each customer can benefit from reduced pull outs, ease of operation, maintenance and cleaning and improved consumables lifetime. With a modern design, our equipment can offer the ultimate option, for ensuring superior cut quality for all products.

Cutting Technologies

Cutting

Exhaust air treating

We can supply stand-alone machines suitable to wash and purify the wet air exhausted coming from the processing equipment during the production. Consisting in complete filtering systems, cyclones and washing towers, our solutions can remove up to 99% of the small volatile particles presented in the airflow and deodorize the flavor and undesired smells.

Exhaust Air Treating Technologies

Tobacco Cut Rag

Filling

We offer a flexible solution for vaping products, providing filling platforms for tobacco powder and granules insertion into capsules. This solution integrates assembling, filling, and sealing features. Tailored to product design, it incorporates a volumetric dosing unit, automatic weight adjustment, and ultrasonic sealing of plastic components, ensuring high dosing accuracy.

Filling Technologies

E-cig Filling

Green Leaf Threshing

We are leading supplier of green leaf threshing lines, specifically designed for separating lamina stripes, stems and scraps from the tobacco leaves thanks to efficient threshers. The most advanced mechanical and electronic technologies enable our complete lines to provide a smooth and homogeneous primary product, ready to be then processed in our production plant.

Green Leaf Threshing Technologies

Tobacco Strips & Stems

Making & Forming

We are leading supplier of solutions for cigarette and filter manufacturing.
Our single and double rod filter makers have a compact footprint, high-quality tow treatment and special filter production availability.
We also provide making machines producing different cigarette formats, with a high level of efficiency, reliability and product quality for several tobaccos and wrapping materials.
When connected to our packing solutions, they form an extremely reliable cigarette making-packing line.

Making & Forming Technologies

Hemp Pre-Roll Making

Cigarette Making

Filter Rod Making

Filter Tube Making

Packing & Wrapping

We are leading supplier in packing solutions for hinge-lid, soft and special packets. Our machines allow customers a high level of product innovation in response to market demand, providing extreme flexibility in terms of size and configuration changes. We also offer solutions for wrapping, stamp application and coupon insertion, forming a complete packing line. Our proven equipment guarantees the success of every customer’s line, ensuring gentle cigarette handling and top packet quality.

Packing & Wrapping Technologies

Cigarette Packing

Flow Packing

Fold Wrapping

Stamp & Coupon Applying

Pouching & Bagging

We offer different solutions designed for pouching Snus and Modern Oral products. We provide high-speed continuous motion horizontal machines in a fully electronic line. The pouch-making process includes the inspection of the pouches before packing them into tins or cans, ensuring the quality of the products.
Our solution guarantees precise tobacco and powder dosing and accurate pouch sealing, offering high flexibility and efficiency.

Pouching & Bagging Technologies

Horizontal Flat Pouching

Horizontal Stand-up Pouching

Primary Processing for NGP

We are the first-choice supplier of sheet processing lines for Heat-not-burn products. Thanks to the extensive experience developed in the conventional tobacco segment, we can offer flexible complete lines for producing laminated sheets, based on tobacco or other substrates, of the finest grade. Our plants, capable to process slurry or dough, will allow every customer to deliver top-quality products in the always most demanding NGP market.

Primary Processing for NGP Technologies

Heat-not-burn

Modern Oral

Snus

Processing Equipment

We are world leading supplier of primary processing equipment for conventional tobacco products, offering the most complete range of first-class machinery: casing & flavouring kitchens, conditioning and drying cylinders, stem flatteners and burley toasters.
By being able to provide the preferred processing conditions within our equipment, both flavour and smoking characteristics of the different products are strictly adhered to.

Processing Equipment Technologies

Casing & Flavouring

Dosing

Reconstitution Processing

Conditioning

Expansion & Drying

Slicing

Stem Flattening

Toasting

Product Analysis

The Product Analysis range of equipment can be summarized as the science of measurement, ensuring accuracy, precision, and consistency in quantifying physical quantities. By employing advanced tools and techniques, our equipment guarantees the reliability of measurements crucial in industries such as manufacturing, healthcare, and research. This science validates the integrity of instruments, establishes standards, and facilitates quality assurance, driving innovation and ensuring products meet stringent specifications, enhancing safety, and fostering trust in various sectors.

Product Analysis Technologies

Inhalation Toxicology Sampling

Smoking & Vaping Equipment

Physical Testing

Software and Control

Whatever customer’s requirements are, we can implement and customise automated software systems & controls for reducing the manpower and manage the entire production process.
Our automatic solutions for stock control, product traceability, etc. will provide you with a reliable state of the art technology.
From small HMI panels to complete factory management systems, our control packages are all individually developed and programmed in-house directly by our software automation specialists.

Software and Control Technologies

Big Data

Line Control

Storing

We can offer a large and versatile portfolio of machines for product storing, including blending, bulking and pile seeking. All our solutions are manufactured to provide our customers with the longest equipment lifetime expectancy for this type of machinery. Specifically designed to suit every factory floor constraint, our equipment can maximize the use of your tobacco storage area.

Storing Technologies

Storing

Contact our experts for more information.