Integrated Solutions for battery cell manufacturing lines
Advancing renewable and commercial battery manufacturing
The demand for greener energy solutions is rising worldwide and changing today’s energy generation and distribution: from renewables technologies to commercial ESS, BESS and EV batteries, and large-scale electrical distribution solutions.
Global electricity consumption is forecast to rise at nearly 4% annually through 2027, equivalent to adding more than Japan’s annual electricity use every year[1].
The Coesia Group embraced the challenge of supporting manufacturers in this energy transition challenge by delivering innovative manufacturing systems tailored to the evolving demands of electrification in automotive, residential, industrial and commercial sectors, ensuring optimal efficiency, reliability, and future scalability.
A single provider for complete battery cell manufacturing lines
In a competitive and fast-growing market, it is essential for manufacturers to be able to move fast in the right direction. Coesia acts as single provider for the entire battery cell production process, leveraging on deep expertise of its companies to get a seamless integration of specialized solutions at every production step.
Our primary goal is to provide solutions to reduce total cost of ownership (TCO), engineered to be less energy-consuming, easier to operate and compact, in a traditionally capital-intensive business.
Battery cell manufacturing redefined: take a journey through the highlights of our innovative battery production line
Coesia’s complete offer leverages decades of specialized expertise from Comas, G.D, Norden, FlexLink and System Electronics, to deliver high-efficiency machines and modular technologies built to innovate across the battery cell manufacturing process.
- Electrode Manufacturing – By applying consolidated Slurry Mixing technologies and innovative Coating and Drying technologies, our experts designed an advanced Electrode Coating and Drying solution, achieving improved energy utilization and superior product consistency.
- Cell Manufacturing - High-speed machinery and continuous motion technologies enable significant improvements in TCO and production footprint reduction. The Winding machine for cylindrical tabless jelly rolls and the Z-Folding machine for prismatic and pouch cells ensure also full real-time process control via integrated digital infrastructure.
- The Prismatic Cell Assembler, based on a modular architecture adapts to product design in a compact setup. The process integrates tab preparation, stack matching with final welding, wrapping, and can insertion and laser welding. Each module features a dedicated material feeding system tailored to customer specifications.
- The new Electrolyte Filling solution is being engineered to combine speed and precision for optimal results in this delicate process step, thanks to our experts’ deep knowledge in high-precision filling systems.
- Cell Finishing - Includes a revolutionary Formation & Aging solution, designed with a modular and standardized approach to maximize energy efficiency, reduce floor space, and enable easy scalability. A standout innovation is the introduction of a tray with active thermoregulation, delivering game-changing improvements in energy management.
- Factory Automation - Seamless integration is achieved through state-of-the-art Automated Production Flow solutions including transport and handling, ensuring continuous and efficient movement across the manufacturing line, minimizing downtime and maximizing throughput.
Want to deep dive specific solutions?
- Comas Electrode Coating line
- G.D Winding machine
- G.D Z-Folding machine
- System Electronics Formation & Aging solution
- FlexLink Automated Production Flow
Active worldwide to pivot the future of energy storage industry
Coesia’s global footprint guarantees close support on installation, ramp-up, and aftersales, with an extensive network of expert technicians ensuring reliable maintenance and assistance worldwide.
Get full consultancy on your project from start to end with a dedicated team of experts ready to guide you through the complexities of the evolving market demands. Leverage the reliability of a global partner for prompt local support during operations.
Get in touch to discover next-generation battery production solutions
Coesia’s comprehensive offer addresses every stage of battery cell manufacturing, providing an unmatched combination of innovation, efficiency, and support. We are the partner of choice for cell manufacturers seeking to enhance productivity, reduce costs, and stay ahead in a dynamic market.
Contact our team today to discuss how we can help you make the best of your production plant and drive your business forward.